Computer Vision AI detecting defects on a factory floor production line

    Computer Vision AI
    See Every Defect. Stop Every Incident.

    Real-time visual inspection, safety monitoring, and anomaly detection — deployed on your factory floor, refinery, or pharma line in 6–10 weeks.

    ★ YOLO v11★ SAM 2★ TensorRT★ NVIDIA Jetson★ FLIR Thermal★ OpenCV★ Roboflow★ Edge AI★ 21 CFR Part 11★ ISO 13485★ YOLO v11★ SAM 2★ TensorRT★ NVIDIA Jetson★ FLIR Thermal★ OpenCV★ Roboflow★ Edge AI★ 21 CFR Part 11★ ISO 13485★ YOLO v11★ SAM 2★ TensorRT★ NVIDIA Jetson★ FLIR Thermal★ OpenCV★ Roboflow★ Edge AI★ 21 CFR Part 11★ ISO 13485★ YOLO v11★ SAM 2★ TensorRT★ NVIDIA Jetson★ FLIR Thermal★ OpenCV★ Roboflow★ Edge AI★ 21 CFR Part 11★ ISO 13485

    99.2%

    Defect Detection Accuracy

    <10ms

    Inference Latency (Edge)

    200+ FPS

    Real-Time Processing

    6–10 wks

    Time to Production

    What We Build

    Six Vision AI capabilities. One integrated platform.

    Every capability is production-ready — not a proof of concept. We deploy on your existing camera infrastructure, integrate with your MES/ERP, and go live in weeks.

    Visual Inspection AI

    Catch defects humans miss — at machine speed.

    AI-powered cameras inspect every unit on your production line in real time. Sub-millimetre precision, 99%+ accuracy, zero fatigue. Works 24/7 across all shifts.

    99.2% defect detection accuracy
    ManufacturingPharmaElectronics

    Safety & PPE Monitoring

    Protect your workforce before incidents happen.

    Real-time detection of PPE compliance (helmets, vests, gloves), restricted zone violations, and unsafe behaviours. Instant alerts to supervisors — no manual walkthroughs needed.

    60% reduction in safety incidents
    Oil & GasConstructionManufacturing

    Object Counting & Tracking

    Know exactly what's on your floor — in real time.

    Count products, pallets, vehicles, and people with computer vision. Track movement across zones. Eliminate manual counting errors and inventory discrepancies.

    98.5% counting accuracy
    WarehousingFMCGPharma

    Anomaly & Leak Detection

    See what thermal cameras and sensors miss.

    Detect corrosion, leaks, pipeline anomalies, and equipment degradation using thermal + RGB vision AI. Deployed on rigs, refineries, and chemical plants.

    3× earlier fault detection vs sensors alone
    Oil & GasChemicalsUtilities

    Pharma & Lab Vision AI

    FDA-ready visual inspection for regulated environments.

    Automated visual inspection of tablets, capsules, vials, and packaging for cracks, contamination, fill levels, and label accuracy. Audit-trail ready with 21 CFR Part 11 compliance.

    100% inspection coverage vs 5–10% manual sampling
    PharmaBiotechMedical Devices

    Production Analytics

    Turn camera feeds into operational intelligence.

    Measure OEE, cycle times, bottlenecks, and throughput from existing CCTV and line cameras. No new hardware required in most deployments.

    15–25% OEE improvement
    ManufacturingEPCLogistics

    By Industry

    Built for the factory floor, rig, and lab.

    We don't build generic computer vision demos. Every deployment is designed for your specific environment, regulatory requirements, and operational constraints.

    Manufacturing

    • Defect detection on assembly lines
    • Weld quality inspection
    • Label & barcode verification
    • Robot guidance & pick-and-place
    • Worker safety monitoring

    Oil & Gas

    • Pipeline corrosion & leak detection
    • Rig safety & PPE compliance
    • Flare monitoring & emissions tracking
    • Equipment condition assessment
    • Remote site surveillance

    Pharma & Life Sciences

    • Tablet & capsule visual inspection
    • Vial fill-level & particulate detection
    • Packaging integrity checks
    • Clean room compliance monitoring
    • 21 CFR Part 11 audit trails

    Warehousing & Logistics

    • Pallet & SKU counting
    • Damage detection on inbound goods
    • Loading bay monitoring
    • Inventory reconciliation
    • Forklift safety zones

    How It Works

    From camera feed to live production in 6–10 weeks.

    01

    Site Assessment

    We audit your existing cameras, lighting, and infrastructure. Identify the highest-ROI use cases. Define accuracy targets and KPIs.

    02

    Data & Model Training

    Collect labelled images of your specific defects, objects, or scenarios. Train and fine-tune YOLO v11 or custom models on your data.

    03

    Edge Deployment

    Deploy on NVIDIA Jetson (edge) or your GPU servers. Integrate with your MES, ERP, or SCADA. Set up real-time alerting and dashboards.

    04

    Monitor & Optimise

    Track accuracy, false positive rates, and business KPIs. Retrain models as your products or processes change. Ongoing support included.

    Technology Stack

    YOLO v11

    Real-time object detection at 200+ FPS

    SAM 2

    Zero-shot segmentation — no training data needed

    TensorRT

    5× inference speedup for edge deployment

    NVIDIA Jetson Orin

    Edge AI for factory floor & remote sites

    OpenCV

    Industrial-grade image processing pipeline

    Roboflow

    Custom model training on your defect data

    Azure Vision / AWS Rekognition

    Cloud-scale vision APIs

    FLIR Thermal SDK

    Thermal + RGB fusion for anomaly detection

    FAQ

    Common questions about Vision AI

    From Our Blog

    Vision AI for Manufacturing Quality Inspection

    Our most-read article — how Vision AI is transforming quality control on the factory floor.

    Read Article

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