AI computer vision safety monitoring on an industrial site

    AI Safety Monitoring
    For Industrial Sites

    Real-time computer vision for PPE compliance, hazard-zone intrusion, fire and smoke detection, spill detection and ergonomic risk across plants, refineries and warehouses.

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    AI

    Quick Answer

    NeoBram deploys real-time AI safety monitoring on industrial sites - PPE compliance, hazard-zone intrusion, fire and smoke, spill detection, forklift and pedestrian safety, and ergonomic risk - running on edge GPUs against your existing CCTV cameras with no privacy-impacting cloud upload.

    Why This Matters

    CCTV Records Incidents. AI Prevents Them.

    Most industrial sites already have hundreds of cameras. They record incidents for forensic review but do nothing to prevent them. Safety officers can't watch every feed in real time.

    AI safety monitoring turns existing CCTV into a real-time prevention system. PPE violations, hazard-zone intrusions, fire / smoke / spills and unsafe forklift behaviour are detected in seconds and alerted to supervisors with the camera view, location and time.

    We deploy on edge GPUs (NVIDIA Jetson, T4) inside your network. No video data leaves the site. Detections are face-blurred by default - the system focuses on behaviour and conditions, not identifying individuals - keeping you compliant with works-council and privacy requirements.

    Our Tech Stack

    Production-Grade Tools We Deploy

    Cameras & infrastructure

    Existing IP CCTV (Axis, Hikvision, Hanwha)
    Reuse current camera estate
    ONVIF / RTSP
    Standard video ingestion
    Milestone XProtect / Genetec
    VMS integration

    Detection models

    YOLO v8 / v11
    Real-time object & PPE detection
    Custom CNNs
    Fire, smoke, spill classifiers
    Pose estimation (MediaPipe, OpenPose)
    Ergonomic risk
    ByteTrack / DeepSORT
    Multi-object tracking

    Edge inference

    NVIDIA Jetson Orin / IGX
    Edge GPU per cluster
    DeepStream SDK
    Multi-camera GPU pipelines
    TensorRT
    Optimised inference

    Alerting & workflow

    MS Teams / Slack / WhatsApp
    Supervisor alerts
    ServiceNow / SAP EHS
    Incident ticketing
    Power BI / Grafana
    Safety KPI dashboards

    Architecture Deep-Dive

    How We Build It

    PPE compliance monitoring

    Detect helmet, hi-vis, safety glasses, gloves, hearing protection and harness compliance in real time at gates, work zones and high-risk areas.

    • Helmet, hi-vis, glasses, gloves, harness detection
    • Zone-specific PPE rules (e.g. harness in fall-zone)
    • Repeat-offender pattern detection (anonymised)
    • Compliance % dashboards by area, shift, contractor

    Hazard-zone & vehicle safety

    Detect pedestrian intrusion into forklift zones, exclusion zones around machinery, and unsafe forklift-pedestrian proximity - with sub-second alerts.

    • Geofenced exclusion-zone intrusion alerts
    • Forklift-pedestrian proximity warnings
    • Tailgating and unauthorised access at gates
    • Lone-worker detection in hazardous areas

    Fire, smoke & spill detection

    Early detection of flame, smoke plumes, liquid spills and gas-cloud visual signatures - augmenting traditional fire & gas systems with faster optical detection.

    • Flame and smoke detection (sub-30 second)
    • Liquid spill and pool detection
    • Steam vs smoke discrimination
    • Integration with site fire & gas system

    Alerting & EHS integration

    Real-time alerts to supervisors via Teams / Slack / WhatsApp with camera snapshot, and structured incidents pushed to SAP EHS, Enablon or ServiceNow for investigation and trending.

    • Real-time supervisor push with snapshot
    • Structured incident creation in SAP EHS / Enablon
    • Safety KPI dashboards with leading indicators
    • Root-cause trending across sites

    Data Security, Governance & Safety

    Enterprise AI demands enterprise-grade security. Every solution we deploy follows strict data sovereignty, safety, and compliance standards.

    Data Sovereignty

    • Your data stays in your infrastructure - always
    • Deploy on your cloud (AWS, Azure, GCP) or on-premise
    • No data leaves your environment
    • Full compliance with regional data residency requirements

    Model Safety & Guardrails

    • NVIDIA NeMo Guardrails for content safety
    • PII detection and redaction with Presidio
    • Prompt injection defense and input sanitization
    • Hallucination detection and factual grounding

    Access Control & Audit

    • Role-based access control for all AI systems
    • Immutable audit logs for every interaction
    • SOC 2 Type II, ISO 27001 compliance frameworks
    • GDPR, HIPAA, and industry-specific regulations

    Responsible AI

    • Bias testing with Fairlearn and AI Fairness 360
    • Model explainability via SHAP and LIME
    • Transparency reports for stakeholders
    • Continuous fairness monitoring in production

    FAQ

    Frequently Asked Questions

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