ROI Calculator

    CV Quality Inspection ROI Calculator

    Model the financial impact of replacing manual end-of-line inspection with on-edge computer vision.

    AI

    Quick Answer

    A production computer-vision inspection system typically reaches 99 percent plus detection accuracy and cuts escapes to customer by 5 to 10x. For a plant producing 1 million units per year at a $40 unit value, even a 0.5 percent escape reduction is worth $200,000 in avoided returns and warranty claims.

    Inputs

    Your Numbers

    Results

    Estimated Annual Value

    Escapes avoided per year6,400
    Escape-cost savings$256,000
    Labor reallocation value$210,000
    Total annual value$466,000
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    Assumptions

    How We Calculate This

    • • Escape value uses unit value as a proxy. For automotive or medical devices, multiply by 3 to 10x to include warranty, recall, and brand exposure.
    • • Inspector reallocation assumes redeployment to higher-value work (root-cause, sampling, audits), not headcount reduction.
    • • Excludes capex for cameras, edge GPUs, and integration. NeoBram pilots a single board variant or SKU in 4 to 6 weeks before line-wide rollout.

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